--- title: "Automated joining systems: production system for the rear end of a hybrid super sports car" description: How do you meet the highest quality demands and questions of profitability when the planned production volumes are low? image: https://blog.lewa-attendorn.com/hubfs/1-4.jpg --- - ![de](https://blog.lewa-attendorn.com/hubfs/raw_assets/public/LEWA_Attendorn_June2021/images/flags-en-us-gb.png) - [![eng](https://blog.lewa-attendorn.com/hubfs/raw_assets/public/LEWA_Attendorn_June2021/images/flags-de.png)](https://blog.lewa-attendorn.com/) - [![es](https://blog.lewa-attendorn.com/hubfs/raw_assets/public/LEWA_Attendorn_June2021/images/flags-es.png)](https://blog.lewa-attendorn.com/es) - [To the company website](https://lewa-attendorn.com/en) - [To the company website](https://lewa-attendorn.com/en) ## LEWA Attendorn Blog # Automated joining systems: production system for the rear end of a hybrid super sports car 1. [Blog](https://blog.lewa-attendorn.com/?hsLang=en) 2. Automated joining systems: production system for the rear end of a hybrid super sports car We explain how LEWA Attendorn brings together the highest quality standards, low volumes and a low TCO (Total Cost of ownership) for automation in automotive manufacturing. ## Customer requirement: Concept development of a production system for the rear end of a hybrid super sports car with the highest quality requirements, but in low production volumes. ## Application processes: - **Punch riveting** (350 pieces per assembly) - **MIG welding** (total length 2,480 mm) - **Camera-guided** setting of **blind rivet studs** (48 pieces per assembly) - **Adhesive application** including **camera control** (total length 8,100 mm) - **Sealant application** (total length 7,650 mm) **Automation designed for flexibility and ease of reutilization.** **![1-4](https://blog.lewa-attendorn.com/hs-fs/hubfs/1-4.jpg?width=1728&name=1-4.jpg)** ## Our solution: Construction of a highly automated [production line](https://www.lewa-attendorn.com/en/automation) from[individual, standardized production modules.](https://www.lewa-attendorn.com/en/automation/solutions/speedline) - Minimal dedicated tooling through a **jig-less** process of moving the components to the work. - Adjustable **fixture and gripper technology** including an automated change over process for assembly variants. - Servo-motorized **self-pierce riveting** technology with automatic **tool changers** - Automated adhesive and sealant applications with process monitoring utilizing [**industrial vision inspection.**](https://www.lewa-attendorn.com/en/automation) - Camera-guided setting of **blind rivet studs** - Part marking and documentation of **production data** - Discharge of the assemblies in the **special load carrier** **![2-4](https://blog.lewa-attendorn.com/hs-fs/hubfs/2-4.jpg?width=1728&name=2-4.jpg)** ## The customer benefit: Standardized modules that are time tested, reducing costs and speeding up the integration process. - **Flexible production** through tooling and fixturing change over - [Modular platform design](https://www.lewa-attendorn.com/en/automation/solutions/speedline) that simplifies and expedites the relocation of the equipment. - **Concepted** and designed with **reutilizing** in mind. - **Highly automated solution** for consistently high quality and consistently high productivity ![4-2](https://blog.lewa-attendorn.com/hs-fs/hubfs/4-2.jpg?width=1728&name=4-2.jpg) You would like to learn more about LEWA Attendorn? - Sure! Arrange an introductory meeting or web call with our team to review our capabilites and discuss your automation needs. [![Make your first appointment now!](https://hubspot-no-cache-eu1-prod.s3.amazonaws.com/cta/default/8988291/cb02ab15-571b-4d9d-9432-394e06723c9c.png)](https://hubspot-cta-redirect-eu1-prod.s3.amazonaws.com/cta/redirect/8988291/cb02ab15-571b-4d9d-9432-394e06723c9c) ### Related articles ### Latest posts - [automation](https://blog.lewa-attendorn.com/en/tag/automation) [Automated joining systems: a fully automated “Lights out” joining system for automotive patch plates with LEWA-SpeedLine components.](https://blog.lewa-attendorn.com/en/automatisierte-f%C3%BCgeanlagen-produktionssystem-f%C3%BCr-das-f%C3%BCr-das-mig-schwei%C3%9Fen-einer-sitzbaugruppe-0?hsLang=en) 2. May 2023 - [automation](https://blog.lewa-attendorn.com/en/tag/automation) [Automated joining systems: production system for MIG welding of a seat assembly](https://blog.lewa-attendorn.com/en/automated-joining-systems-production-system-for-mig-welding-of-a-seat-assembly?hsLang=en) 29. September 2022 - [automation](https://blog.lewa-attendorn.com/en/tag/automation) [What does "3D Bin Picking" mean?](https://blog.lewa-attendorn.com/en/what-does-3d-bin-picking-mean?hsLang=en) 19. July 2022 [Go to overview page](https://blog.lewa-attendorn.com?hsLang=en) --- What we do for you: - [Brand](https://lewa-attendorn.com/en/brand) - [Automation](https://lewa-attendorn.com/en/automation) - [Machining](https://lewa-attendorn.com/en/machining) - [Campus](https://lewa-attendorn.com/en/campus) **It's worth getting to know** the LEWA Attendorn in its three core areas. Learn what we can do for you.  - - [LEWA Attendorn](https://lewa-attendorn.com/en/brand/lewa-attendorn) - [Brand Promise & Vision](https://lewa-attendorn.com/en/brand/lewa-attendorn/brand-promise-vision) - [Quality standard](https://lewa-attendorn.com/en/brand/lewa-attendorn/quality-standard) - [Locations](https://lewa-attendorn.com/en/brand/locations) - - [Campus](https://lewa-attendorn.com/en/campus) - [Team](https://lewa-attendorn.com/en/brand/lewa-attendorn/team) - [History](https://lewa-attendorn.com/en/brand/lewa-attendorn/historie) - [Facebook](https://de-de.facebook.com/LEWAAttendornGmbH/) - [LinkedIn](https://de.linkedin.com/company/lewa-attendorn-gmbh) - [YouTube](https://www.youtube.com/user/LEWAAttendorn) --- © 2026 LEWA Attendorn - [Legal Disclosure](https://www.lewa-attendorn.com/en/legal-disclosure) - [Privacy](https://www.lewa-attendorn.com/en/privacy) - [Conditions](https://www.lewa-attendorn.com/en/conditions) ```json { "@context" : "https://schema.org", "@type" : "BlogPosting", "author" : { "@type" : "Person", "name" : "LEWA Attendorn GmbH", "url" : "https://blog.lewa-attendorn.com/en/author/lewa-attendorn-gmbh" }, "dateModified" : "2022-05-19T08:30:18.410Z", "datePublished" : "2022-05-19T08:30:18.000Z", "headline" : "Automated joining systems: production system for the rear end of a hybrid super sports car", "image" : [ "https://blog.lewa-attendorn.com/hubfs/1-4.jpg" ], "mainEntityOfPage" : { "@id" : "https://blog.lewa-attendorn.com/en/automated-joining-systems-production-system-for-the-rear-end-of-a-hybrid-super-sports-car", "@type" : "WebPage" }, "publisher" : { "@type" : "Organization", "logo" : { "@type" : "ImageObject", "url" : "https://blog.lewa-attendorn.com/hubfs/lwa_logo.png" }, "name" : "LEWA Attendorn GmbH" } } ```